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Belt type sludge drying device

Evaporation mechanism:
The basic goal of sludge drying is to separate  the free water and cell bound water in the dewatering sludge out, and kill the virus by high temperature, so as to make the sludge harmlessness, stabilization, reduction, and resources. Evaporation is one of the important means. There is a certain speed rate of evaporation of water, which can be expressed by the following formula:
W=aTbPcVdHe

Here, W is the evaporation rate of water, T is temperature, P is the atmospheric pressure, V is surface air velocity, H is surface air humidity, and a, b, c, d, e are regression coefficients, of which c and e are negative. It can be known that if we want to improve the evaporation rate of water, the greater the temperature and the surface air velocity, the faster the evaporation rate, the smaller the surface pressure and the surface air humidity, the faster the evaporation rate.

LTD series low temperature belt type sludge drying machine

LTD low temperature belt type sludge drying machine is a kind of environmental protection, high efficiency and energy saving compact type sludge drying machine, it uses high temperature heat pump as drying heat source, so that the solid content of dewatering sludge can be dried to from 60-90% to 10 -20% under the condition of 80-100℃. The whole process is fully closed, no odor overflow. It can be installed and used without external heat source, cooling water and other harsh public works conditions. The system can also adopt the waste hot water with 80 degrees above as heat source.

 

 

 

LTD drying machine is designed by working characteristic inverse Kano principle of heat pump to realize the evaporation of water in sludge and condensation process of evaporated water through the recycling of heat.

It absorbs the process gas heat and transfers the heat to the drying chamber, increasing the temperature in the drying chamber, so to match corresponding equipment to achieve the drying of materials. Drying machine consists of flour stranding machine, drying chamber, compressor, heat exchanger (internal), current regulator, heat absorber, conveyor belt cleaning device, etc..

 

Technical performance parameters

Model

LTD100

LTD200

LTD300

LTD400

LTD500

Evaporation capacityH2Okg/h

120

200

320

400

520

Length  (mm)

8000

10000

13000

10000

12000

Width  (mm)

3000

3000

3000

6000

6000

Height  (mm)

2500

2500

2500

2500

2500

System installed power(KW)

56

83

128

155

202

 

Advantages of belt drying technology

■ The most suitable drying                                 ■ Low dust load
Specially designed for sludge drying process.               Static, no mechanical forces acting on the product.

■ Thorough water evaporation                               ■ Low maintenance cost
The surface area is maximized by granulation of sludge.     Simple, easy mastered design and low speeding parts make maintenance cost low。
■ Low gas emission                                         ■ Low steam condensing load
Improving gas circulation efficiency by condensing steam。  Low drying temperature (80 c) to reduce the load during low temperature steam condensation。
■ Pasteur sterilization
Because the temperature of the drying product reaches 70℃ and can be kept for 40-60 minutes, it can kill bacteria effectively.
■ No heat source
The heat source is obtained from the circulating air and the evaporation water without any other heat source.
■ Exhaust gas control
The system is fully enclosed, so as to avoid odor leakage cycle through the use of dry gas. Only basic treatment (biological filter) is required for the discharge of gas.
■ Low energy consumption
Getting heat from the air, 4KW heat can be transformed from energy of per kilowatt hour.
■ Matching investment low
Due to the scientific structure design, the supply power is only needed on-site, that is, investment in plant and other public works conditions is more saving than other forms.
■ Shutdown and reboot convenient
The system can achieve full load operation within 15 minutes after start-up, and can be closed in 20 minutes.


Applications

  

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